2025-10-13
SMD
Solderless Connector
COB
WellShow
Farewell to welding woes!
WellShow
Having toiled in the electronics manufacturing industry for years, are you still plagued by these issues: cumbersome welding processes that consume substantial labour costs yet yield poor efficiency; inconsistent welding quality with frequent cold solder joints and missed soldering spots, leading to persistently high product defect rates; traditional soldering methods demanding high operator skill levels, slow onboarding for new staff, and posing safety hazards like burns; and the difficulty of adjusting soldering processes for small-batch, multi-variety production demands, severely impacting delivery cycles...
If these challenges are causing you headaches, then the SMD/COB solderless connectors we're introducing today are absolutely the ‘game-changer’ that can resolve your pain points and boost your competitiveness!
What is an SMD/COB solderless connector?
PART ONE
SMD (Surface Mount Device) solderless connectors are electronic components that achieve reliable connection to PCB surface mount pads without solder, through special structural designs such as elastic contacts or crimping mechanisms.
Whereas COB (Chip On Board) solderless connectors represent a solder-free connection solution specifically developed for COB packaging modules. They enable direct, stable connection to the module's electrodes, eliminating the cumbersome lead-welding process traditionally required after COB encapsulation.
Compared to conventional soldered connectors, these solderless alternatives fundamentally transform the ‘electrical connection via molten solder’ paradigm. Through innovative mechanical structures and contact designs, they deliver the convenience of ‘plug-and-play’ functionality. This not only streamlines production processes but also achieves breakthroughs in connection reliability and flexibility.
Core Competitive Advantage
PART TWO
Suitable for SMD/COB
Eliminates the risks associated with traditional reflow soldering or manual soldering. Its plug-and-play connection method significantly reduces maintenance costs and skill requirements. With its heat-loss-free, high-efficiency, and flexible scalability, this SMD and COB integrated system serves as an ideal solution for achieving reliability and production efficiency.
2.suitable for different colour temperatures and colours
By employing specially designed connectors, you can effortlessly mix and match segments of light strips featuring different colour temperatures—such as warm yellow, neutral white, or cool white—or distinct colours—such as RGB multicolour—to create richly varied lighting effects. This enables the swift and tidy implementation of personalised, complex illumination schemes.
3.Multiple size options
Quickly select the most suitable specifications and parameters to achieve plug-and-play functionality. This significantly reduces both time and technical barriers, while making subsequent maintenance, debugging, or component replacement exceptionally straightforward. This effectively enhances operational efficiency throughout the entire lifecycle of the light strip.
4.Multi-Functional Connection Solutions
Solderless connectors offer diverse connection methods, including 0-360° full-angle rotation, L-shaped deflection, and seamless straight-through connections, comprehensively addressing varied installation environments and cabling requirements. Users can swiftly establish secure, reliable electrical connections without specialised soldering tools or expertise. Whether navigating confined spaces or implementing multi-angle flexible cabling, the solderless design ensures operational simplicity and maintains the system's overall aesthetic neatness.
5.Flexible matching, plug-and-play
Solderless connectors offer a wide range of specifications, including various pitches from 5mm to 10mm and pin counts from 2 to 4 pins, precisely meeting the connection requirements of diverse electronic devices. Whether for prototype development or mass production, users can achieve rapid, reliable terminal connections, significantly enhancing assembly efficiency and reducing maintenance costs. Particularly suited for applications requiring frequent debugging or upgrades, they ensure stable connections while saving time and effort.
6.Effortlessly accommodates diverse board
widths
Whether SMD or COB, it achieves rapid, reliable connections via simple mechanical crimping across varying board widths. This not only eliminates the need for high-temperature, precision soldering equipment—avoiding thermal stress damage and cold solder joint risks—but also effortlessly accommodates flexible production of diverse, low-volume batches. A single operation establishes secure electrical and mechanical connections, significantly boosting production efficiency while reducing overall costs.
7.Achieve uniform illumination without dark
zones
Achieves truly uniform illumination with no dark zones. Through meticulous physical contact and conductivity design, it ensures continuous and stable current transmission between LED strip units, fundamentally eliminating issues such as localised dim spots or non-illuminated breaks caused by poor solder joints, cold solder joints, or uneven resistance. This comprehensively enhances the reliability, consistency, and service life of the entire lighting system, making it the ideal choice for pursuing efficient installation and exceptional visual performance.
8.Reducing Labor and Time Costs
Traditional welding requires skilled operators to manually hold a torch and complete each weld point individually, which is not only time-consuming but also incurs high labor costs. In contrast, SMD/COB solderless connectors employ a “direct assembly” approach. Whether deployed via SMT placement machines for mass production or manually installed through quick press-fit assembly, connections are completed within seconds. This eliminates pre-soldering processes like flux application and post-soldering inspection of joints, directly boosting production efficiency by 3-5 times.
9.Safety and Environmental Protection
SMD/COB solderless connectors eliminate the need for solder entirely, preventing harmful fumes at the source. The product materials comply with international environmental standards such as RoHS, safeguarding worker health while helping businesses avoid the costs of purchasing and maintaining environmental protection equipment. This supports your journey toward achieving “green production.”
10.Easy Maintenance
SMD/COB solderless connectors feature a removable design (select models). In case of failure, simply pry them off gently with a specialized tool. After replacing the connector, the PCB board remains fully functional. Maintenance time is reduced from the traditional 1-2 hours to just 5-10 minutes, cutting repair costs by over 70%.
Product Case
PART THREE
Installation Method
PART FOUR
Contact Us!
PART FIVE
E-mail :
zoe.wang@wewellshow.com
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+86 156 1821 7739
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